OptiFactory

Transform your manufacturing operations with AI-powered shop floor management. Track performance automatically with Computer Vision, solve problems systematically with the AI Coach, and drive continuous improvement with consistency.

Comprehensive Shop Floor Management

Everything you need to improve production output, quality, safety, and cost

Real-Time Performance Tracking

Monitor OEE, production output, quality metrics, and downtime across all production lines in real-time.

Plant Manager Dashboard

Comprehensive site-wide overview of all key metrics including safety, quality, schedule attainment, and labor productivity. An AI Assistant proactively surfaces high-impact, high-risk issues that need immediate attention, so plant managers know exactly where to focus.

AI Computer Vision

Automate visual inspection, enforce process adherence, and add intelligent visual sensing to keep production line equipment running at peak performance.

Structured Problem Solving

9-step problem solving methodology built into the platform for systematic issue resolution and continuous improvement. An AI Coach guides teams through the process, recommending 5-Why analysis and root cause gap analysis to accelerate resolution.

Issue Analysis & Tracking

Capture, analyze, and track production issues with root cause analysis and corrective action management.

Production Scheduling

Optimize production schedules with real-time visibility into capacity, materials, and resource availability. Our AI Scheduler Agent autonomously recommends and implements schedule changes to continuously improve operational performance.

Action Item Management

Assign, track, and complete improvement actions with full accountability and progress monitoring.

AI Visual Inspection

An AI-powered system that sees what humans can't, never gets tired, and is always learning — delivering consistent, high-precision inspection around the clock.

Sees What Humans Can't

Detects micro-defects, surface anomalies, and process deviations invisible to the naked eye — with sub-millimeter precision at full production speed.

Never Gets Tired

Operates 24/7 with zero fatigue, zero distraction, and zero variability — maintaining the same exacting standard on the first unit of the shift as the last.

Always Learning

Continuously improves its models from production data, adapting to new defect patterns and process changes without manual retraining.

Circuit Board Inspection

AI Visual Inspection of circuit board

Weld Quality Inspection

AI Visual Inspection of welds

Equipment Fixture Detection

AI Visual Inspection - Remove Fixture

Track What Matters Most

Monitor critical performance indicators in real-time

Overall OEE

Track equipment effectiveness across all production lines

Safety Performance

Monitor days since incident, near miss reports, and safety compliance

Quality Performance

First pass yield, defect rates, and quality trends

Schedule Attainment

On-time performance and quantity attainment tracking

Labor Productivity

Units per labor hour, value-added time, and efficiency

Inventory Accuracy

Real-time inventory counts and variance tracking

OptiFactory Plant Manager Dashboard

9-Step Problem Solving Process

Built-in structured methodology ensures systematic issue resolution and drives continuous improvement. The AI Coach guides teams through each step with 5-Why and root cause gap analysis.

1Reason for Action
2Current State
AI Coach for 5-Why & root cause analysis
3Ideal State
4Gap Analysis
5Solution Approach
6Rapid Experiments
7Action Item List
8Confirmed State
9Reflections & Learnings
Guided workflows for each step
Progress tracking and reporting

Built for Every Role

Tailored experiences for plant managers, operations managers, and supervisors

Plant Manager

Site-wide performance visibility
Executive-level reporting
Cross-line comparisons
Trend analysis and forecasting

Operations Manager

Production line optimization
Issue escalation management
Resource allocation tracking
Performance improvement initiatives

Supervisor

Real-time production monitoring
Issue capture and resolution
Team performance tracking
Action item management

Ready to Optimize Your Factory?

Join manufacturing leaders who are transforming their operations with OptiFactory